Designing and building an aggregate production plant to produce quality specification aggregates will require an in-depth knowledge of hard-rock crushing mechanics and product sizes & functionalities, and a total understanding of customer's intended product spectrum - all funneled into a well-designed material balance circuit, known as flow-sheet. This is the key to a successful aggregates production venture.
At YES, we understand fully the hard-rock crushing science & technology and share it with our customer. Backed by a wide range of our equipment portfolio, we provide a comprehensive knowhow and support to our customer to realize a well-designed and well-built aggregate processing plant. Aim is to make all product sizes in required quantity, and of desired particle shape & gradation, within the same plant.
Our application professionals who are well-versed with quality specifications of construction aggregates and its applications, will undertake, as a first step, designing a flow-sheet that will bring everything the customer envisions, and beyond, on to a design-platform. A process flow is generated for crushing quarried-boulders to end-products in required stages. The kind of size reduction machinery best suited in each process stage is put in place. The machine settings and input-output gradations are correlated for best yields. The re-crushing loads and throughputs are optimized for power saving. The required flexibilities to vary the product sizes & quantities are built into the process flow.
Most importantly, all processes – crushing, screening, washing & classification, material handling, automation and auxiliaries – are integrated to attain high-productivity at lowest crushing cost per ton that will benefit the customer with bigger profits.
Our plants are designed for processing various hard-rocks such as quartzites, granites, basalts, limestones with varying degree of material-characteristics and abrasive index, to produce a range of construction aggregates for different end-uses, namely, road-base materials, asphalt-mixes, railway ballast, ready-mix-pumping concretes, mortar-mixes, etc. The products produced are cubical and well-graded coarse & fine aggregates including plaster sands, all meeting IS Specifications and industry standards.
A few proven flow-designs of integrated plants shown in this catalogue will guide you to consolidate your plant parameters and production plans. It could be a 50 TPH to 500 TPH, two-stage or three-stage or quaternary crushing task. We design the plant to suit to your specific quarry material and geographic-terrain, and to deliver your product spectrum. We provide you with our technically sound and cost-wise economical proposal and discuss as to what else must we consider to give you an integrated plant solution. Without prejudice, we help you to take a right investment decision in setting up your aggregates crushing & screening plant of high reliability and durability.
We take complete responsibility to design, manufacture, supply, install and commission your aggregates crushing and screening plant. Our range covers custom-built stationary plants, portable plants and pre-designed plants with skid-mounted crusher and screen modules. In all cases, our superior engineering designs, world-class equipment and our devoted after-sales-support will ensure a longer lifespan for entire plant and machinery
We provide parts & service round-the-clock. Our quality spare parts and wear parts, manufactured to stringent material specifications and tolerances, together with our warranty and reliability will ensure your comfort in all respects.
Whenever called for, we do complete overhauling of your equipment, 'YES' make or other makes. Using our machine building knowledge, we ensure that your equipment is brought back to original performance levels. This will enhance your used-equipment sale value.
We undertake existing plant refurbishment works to improve productivity. We depute to your plant site our application team and plant-operation aides who know exactly what factors affect the crusher plant performance. They review entire system operations, conduct tests, identify bottlenecks and arrive at right solutions, and extend support to customer's operating crew in revamping the entire crushing & screening process for better performance – increase capacity & product quality and reduce downtime.